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I've got custom team Walz caps in XL that fit my 7-3/4 hat size. Walz caps are durable, well made, don't bleed dye, and comfortable in each size range. I have three different models in their standard XL sizing and all fit well. American made, as well.
Measure your cranium in inches and divide by pi. That gives you your American hat size. Doesn't make a lot of sense, but that's how the hat world is.
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